Fused Deposition Modeling2024-12-31T17:19:12-06:00

Advancing Manufacturing with Fused Deposition Modeling

Bringing Your Designs to Life with State-of-the-Art FDM Technology

About Our FDM Services

Fused Deposition Modeling (FDM)

Fused Deposition Modeling (FDM) may be the basis for many hobbyists, however our arsenal of industrial printers take this form of additive manufacturing to the next level. Our machines allow for the production of large, complex, and precise parts with expedited turnaround times.

Advantages of FDM

Why FDM Stands Out?

Industrial-Scale Printing

Our advanced FDM technology allows for the creation of large models without the need for reassembly, saving time and enhancing structural integrity.

A 3D printed manifold using fuel deposition modeling technology

Precision and Versatility

Evology Mfg’s FDM process achieves tighter tolerances, providing high-quality results for even the most intricate designs.

A 3D printed clamp using fuel deposition modeling technology

Wide Material Range

From ABS to Ultem, our FDM capabilities include a vast array of materials, enabling us to cater to diverse project requirements.

3D printed brackets using fuel deposition modeling technology

Applications of FDM

Diverse Applications of FDM

FDM’s versatility makes it ideal for a wide range of applications, including assembly fixtures, rapid tooling, brake press tooling, rapid thermoforming tools, and functional plastic parts. From precise drill masks to robust metal forming tooling, our FDM process is equipped to handle diverse manufacturing challenges.

Technical Specifications

FDM Technical Capabilities

Empowered by our Fortus 900 machines, we offer a substantial build volume of 24″x36″x36″. This capability allows us to handle projects of various scales and complexities, ensuring each part meets the strictest standards of precision and quality.

Our Experience and Capacity

Leading the Way in FDM Technology

At Evology Mfg, we’ve been leveraging the power of FDM to push the boundaries of 3D printing. Our expertise in this technology allows us to deliver not just prototypes and models, but also functional, end-use parts quickly and effectively.

Frequently Asked Question

What is Fused Deposition Modeling (FDM)?2024-12-31T16:55:47-06:00

Fused Deposition Modeling (FDM), also known as Fused Filament Fabrication (FFF), is a popular 3D printing technology in additive manufacturing. It involves melting thermoplastic filament through an extruder and depositing it layer by layer onto a build platform to create three-dimensional objects. FDM is widely used for prototyping, functional testing, and small-batch manufacturing because of its affordability, material versatility, and ability to produce durable, precise components.

Why should I choose Fused Deposition Modeling for my project?2024-12-31T16:56:14-06:00
  • Cost-Effective: FDM is one of the most affordable 3D printing methods, making it ideal for budget-conscious projects.
  • Material Options: The technology supports a range of thermoplastics, including ABS, Nylon, Polycarbonate, PEEK, PEK, and TPU, to meet specific performance requirements.
  • Durable Parts: FDM produces robust components suitable for functional prototypes, tooling, and end-use applications.
  • Scalability: Need a lot of parts in a short amount of time? Put more machines on the job. FDM is excellent for low-volume production and rapid prototyping. 
  • Ease of Use: FDM’s straightforward process ensures quick turnaround times with minimal post-processing.

This combination of affordability, flexibility, and reliability makes FDM a great fit for industries such as automotive, aerospace, and consumer goods.

What types of parts can be made using Fused Deposition Modeling?2024-12-31T16:56:55-06:00
  • Prototypes: Quickly create functional or aesthetic prototypes to test designs.
  • Custom Tools and Jigs: Manufacture specialized tooling for industrial applications.
  • End-Use Parts: Produce durable components for small-batch production runs.
  • Educational Models: Create models for educational purposes in engineering and design.

Replacement Parts: Print spare or obsolete parts for machinery and equipment.
FDM’s adaptability to various designs makes it a preferred choice across industries.

What materials can be used in Fused Deposition Modeling?2024-12-31T16:58:21-06:00
  • FDM supports an extensive range of thermoplastic materials, each offering unique properties:
    • PLA (Polylactic Acid)
  • PLA is an eco-friendly, easy-to-print material that’s great for creating prototypes, decorative items, and low-strength applications. It’s biodegradable and ideal for simple, quick models.
    • ABS (Acrylonitrile Butadiene Styrene)
  • ABS is a durable, impact-resistant plastic perfect for automotive, industrial, and functional prototypes. It can withstand higher temperatures and is commonly used for parts requiring strength and toughness.
    • PETG (Polyethylene Terephthalate Glycol)
  • PETG offers excellent chemical resistance, strength, and durability, making it ideal for mechanical parts that need to resist wear and exposure to harsh conditions. It’s also easy to print and can be used for both functional and aesthetic applications.
    • TPU (Thermoplastic Polyurethane)
  • TPU is a flexible and tough material, perfect for wearables, seals, and flexible parts. It combines elasticity with durability, making it ideal for applications that need flexibility and abrasion resistance.
    • PC (Polycarbonate)
  • Polycarbonate is a high-strength, impact-resistant material that performs well in high-heat environments, making it ideal for automotive, aerospace, and electrical components. It also offers optical clarity for applications like lenses and light covers.
    • Carbon-Filled Nylon (CF Nylon)
  • Carbon-Filled Nylon is a composite material reinforced with carbon fibers, providing increased strength, stiffness, and wear resistance, making it ideal for high-precision, mechanical applications like automotive parts and industrial components.
    • PC-ABS (Polycarbonate-ABS Blend)
  • PC-ABS combines the toughness of polycarbonate with the flexibility of ABS, making it perfect for functional prototypes and durable end-use parts in industries like automotive and consumer electronics.
    • Nylon 12
  • Nylon 12 is a strong, flexible material with excellent wear resistance, making it ideal for low-volume production, automotive components, and consumer products that require both strength and flexibility.
    • Ultem (PEI – Polyetherimide)
  • Ultem is a high-performance thermoplastic with exceptional heat resistance and strength, making it suitable for aerospace, medical, and industrial applications that require materials to perform in extreme conditions.
    • Antero (PEK)
  • Antero is a high-strength, chemical-resistant material ideal for aerospace and high-performance applications, offering exceptional durability and resistance to harsh environments.
  • FR PC-ABS (Flame Retardant Polycarbonate-ABS Blend)

FR PC-ABS is a flame-resistant material that combines the benefits of polycarbonate and ABS, making it suitable for electrical components and applications that require both durability and fire resistance.

How accurate is Fused Deposition Modeling?2024-12-31T16:58:03-06:00

The accuracy of Fused Deposition Modeling (FDM) depends on factors like printer calibration, material properties, and layer height settings. Most FDM printers achieve tolerances within ±0.1 to ±0.2 mm, suitable for prototypes, functional testing, and components requiring moderate precision.

At Evology, we utilize advanced FDM machines such as the Stratasys Fortus systems. These machines are known for their reliability, precision, and ability to handle a variety of thermoplastics. By leveraging these high-performance printers, Evology ensures exceptional accuracy and quality tailored to each project’s specifications.

How large of a part can Evology produce using Fused Deposition Modeling?2024-12-31T16:58:53-06:00

Evology’s state-of-the-art FDM equipment allows the production of parts up to 36” x 24” x 36” (914 x 610 x 914 mm). This capacity accommodates everything from small, intricate designs to larger industrial components. For oversized designs, Evology can also produce parts in sections and assemble them with precision.

How fast is Fused Deposition Modeling?2024-12-31T16:59:12-06:00

FDM is a relatively fast 3D printing method, but print speeds depend on factors like layer height, infill density, and part complexity. Simple designs can be completed within hours, while more intricate components may take a day or more. Evology optimizes print settings for each project, balancing speed and quality to ensure timely delivery without compromising performance. Over 90% of our orders ship on or before their projected timelines! 

What makes your FDM Machines different from a household 3D Printer?2024-12-31T17:00:00-06:00

The difference between our industrial Stratasys FDM machines and a household 3D printer comes down to power, precision, and productivity.

Stratasys FDM machines are designed for heavy-duty, professional use. They feature dual-head extrusion, which means one head deposits model material while the other handles support structures. This allows for seamless printing of intricate and complex designs that most home models can’t manage.

Additionally, our machines are equipped with multiple material bays and automatic switchover systems, ensuring continuous operation without the need for constant monitoring or manual intervention—something you won’t find in typical desktop units.

Ready to Transform Your Ideas into Reality?

Whether you’re looking to create intricate prototypes or durable end-use parts, our FDM services are here to make it happen. Contact us to discuss how we can support your project.

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