Past Projects at Evology Manufacturing
Case Studies
Evology has tackled a wide range of complex manufacturing challenges. The case studies below show how our precision manufacturing and additive expertise solve real problems, walking through the planning, design iterations, and obstacles faced along the way.
Automotive · Large-Format FDM
How Evology Helped Bring the EuroWise Cayenne Ultra to Life
When EuroWise needed custom fenders for their Cayenne Ultra and needed them fast, Evology moved from Digital Sheet Metal Forming to large-format FDM, printing a full set of carbon fiber layup molds in ASA on Stratasys Fortus 900 systems.
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Medical · Large-Format FDM
Large-Scale Additive Manufacturing for a Leader in Medical Equipment
When a leading medical equipment maker needed full-scale MRI patient tables and docks for a major trade show, traditional methods could not hit the size, complexity, or deadline. Evology delivered with large-format FDM.
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Motorsport · DMLS
Advancing Structural Innovation: Pioneer Racing FSAE's PR25 DMLS Oil Pan
For their 2024-2025 season, Pioneer Racing reimagined the PR25 powertrain as part of the chassis. The result was a DMLS oil pan that ties the engine to the rear plates, enables a dry sump system, and could not be machined conventionally.
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Motorsport · DMLS
Reinventing Performance: Evology & MSOE Baja's Lightweight Rear Knuckles
MSOE's Raider Racing Baja team redesigned their rear suspension knuckle with DMLS. The new part cut weight, improved structural integrity, and sharpened suspension performance, all on a tight pre-race timeline.
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Every project here started with a hard problem and a tight timeline. Send us your files and our team will scope the right process, recommend a material, and get you a quote.